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MODEL SELECTION INDEX
TF RODEO
SECTION 6C1 - 4JH1-TC ENGINE DRIVEABILITY AND EMISSIONS
Abbreviation Charts
Component Locator
Engine Component Locator Table
ECM Circuit Diagram
Ground Location
Cable Harness & Connector Location (4JH1-TC RHD)
Connector List
Relay And Fuse
Relay And Fuse Box Location
Relay & Fuse Location
ECM Wiring Diagram
ECM Connector Pin Assignment & Output Signal (4JH1-TC)
PSG Connector Pin Assignment & Output Signal (4JH1-TC)
General Description For ECM And Sensors
Engine Control Module (ECM)
Pump Control Unit (PSG) & Data Exchange Between Control Module
Mass Air Flow (MAF) Sensor & Intake Air Temperature (IAT) Sensor
Pedal/Throttle Position Sensor (TPS)
Crankshaft Position (CKP) Sensor
Engine Coolant Temperature (ECT) Sensor
Vehicle Speed Sensor (VSS)
General Description - Injection Pump
Outline
Characteristic of VP44 Injection System
Cross-section View
Low Pressure Fuel Circuit
High Pressure Fuel Circuit
Timing Control
Start of Injection
Strategy Based Diagnostics
Overview
Strategy Based Diagnostics Chart
Diagnostic Thought Process
1. Verify the Complaint
2. Perform Preliminary Checks
3. Check Bulletins and Troubleshooting Hints
4. Perform Service Manual Diagnostic Checks
5a and 5b. Perform Service Manual Diagnostic Procedures
5c. Technician Self Diagnoses
5d. Intermittent Diagnosis
5e. Vehicle Operates as Designed
6. Re-examine the complaint
7. Repair and Verify Fix
General Service Information
Serviceability Issues
Visual/Physical Engine Compartment Inspection
Basic Knowledge of Tools Required
OnBoard Diagnostic (OBD)
OnBoard Diagnostic (Self Diagnosis System) Tests
The Diagnostic Executive
Diagnostic Information
Malfunction Indiactor Lamp
Data Link Connector (DLC)
Verifying Vehicle Repair
On-Board Diagnosis (Self-Diagnosis)
The Tech 2 Scan Tool
Reading Flash Diagnostic Trouble Codes
Reading Diagnostic Trouble Codes With Tech 2
Clearing Diagnostic Trouble Codes
Diagnosis With Tech 2
Typical Scan Data & Definitions 4JH1-TC (Engine Data)
Miscellaneous Test
Plotting Snapshot Graph
Plotting Graph Flow Chart (Plotting graph after obtaining vehicle information)
Flow Chart‘ for Snapshot Replay (Plotting Graph)
Snapshot Display With TIS2000
Display of graphs on one screen (Max. 6 graphs):
Service Programming System (SPS)
How To Use Breaker Box
OnBoard Diagnostic (OBD) System Check
No Check Engine Lamp (MIL)
Check Engine Lamp (MIL) “On” Steady
ECM Diagnostic Trouble Codes
Diagnostic Trouble Code (Dtc) P0100 (Symptom Code 7) (Flash Code 65) Mass Air Flow (MAF) Sensor V...
Diagnostic Trouble Code (DTC) P0110 (Symptom Code 1) (Flash Code 23) Intake Air Temperature (IAT)...
Diagnostic Trouble Code (DTC) P0115 (Symptom Code 1) (Flash Code 14) Engine Coolant Temperature S...
Diagnostic Trouble Code (DTC) P0180 (Symptom Code B) (Flash Code 15) Fuel Temperature Sensor Circ...
Diagnostic Trouble Code (DTC) P0215 (Symptom Code A) (Flash Code 52) Fuel Cutoff Solenoid Valve M...
Diagnostic Trouble Code (DTC) P0216 (Symptom Code A) (Flash Code 54) Injection Timing Control Cir...
Diagnostic Trouble Code (DTC) P0251 (Symptom Code 6) (Flash Code 53) Injection Pump Malfunction D...
Diagnostic Trouble Code (DTC) P0335 (Symptom Code B) (Flash Code 43)crankshaft Position Sensor Ci...
Diagnostic Trouble Code (DTC) P0380 (Symptom Code 4) (Flash Code 66) Glow Relay Circuit Voltage L...
Diagnostic Trouble Code (DTC) P0381 (Sub Code 4) (Flash Code 67) Glow Plug Indicator Circuit Volt...
Diagnostic Trouble Code (DTC) P0500 (Symptom Code 1) (Flash Code 24) Vehicle Speed Sensor Circuit...
Diagnostic Trouble Code (DTC) P0560 (Symptom Code 1) (Flash Code 35) System Voltage Too High Diag...
Diagnostic Trouble Code (DTC) P0561 (Symptom Code A) (Flash Code 18) System Voltage Circuit Malfu...
Diagnostic Trouble Code (DTC) P0602 ECU Programming Error
Diagnostic Trouble Code (DTC) P0606 (Symptom Code A) (Flash Code 28) ECU Malfunction Diagnostic T...
DIagnostic Trouble Code (DTC) P0645 (Symptom Code 4) (Flash Code 46) A/C Compressor Relay Circuit...
Diagnostic Trouble Code (DTC) P0703 (Symptom Code A) (Flash Code 25) Brake Switch Malfunction Dia...
Diagnostic Trouble Code (DTC) P0704 (Symptom Code 6) (Flash Code 57) Clutch Switch Circuit Malfun...
Diagnostic Trouble Code (DTC) P1105 (Symptom Code 1) (Flash Code 86) Barometric Pressure Sensor C...
Diagnostic Trouble Code (DTC) P1120 (Symptom Code 1) (Flash Code 21) Pedal/throttle Position Sens...
Diagnostic Trouble Code (DTC) P1173 (Symptom Code 3) (Flash Code 22) Fuel Reduction Caused By Hig...
Diagnostic Trouble Code (DTC) P1335 (Symptom Code A) (Flash Code 43) Engine Speed Output Circuit ...
Diagnostic Trouble Code (DTC) P1345 (Symptom Code A) (Flash Code 45) Camshaft Speed Malfunction
Diagnostic Trouble Code (DTC) P1520 (Symptom Code A) (Flash Code 47) Neutral Switch On Error Diag...
Diagnostic Trouble Code (DTC) P1576 (Symptom Code 4) (Flash Code 71) Exhaust Throttle Vsv 1 Circu...
Diagnostic Trouble Code (DTC) P1577 (Symptom Code 4) (Flash Code 71) Exhaust Throttle VSV 2 Circu...
Diagnostic Trouble Code (DTC) P1605 (Symptom Code D) (Flash Code 55) EEPROM Defect Diagnostic Tro...
Diagnostic Trouble Code (DTC) P1610 (Symptom Code A) (Flash Code 56) Security Key & Security Code...
Diagnostic Trouble Code (DTC) P1611 (Symptom Code A) (Flash Code 56) Wrong Security Code Entered
Diagnostic Trouble Code (DTC) P1612 (Symptom Code A) (Flash Code 56) Immobiliser No Or Wrong Signal
Diagnostic Trouble Code (DTC) P1613 (Symptom Code A) (Flash Code 56) Immobiliser No Or Wrong Signal
Diagnostic Trouble Code (DTC) P1614 (Symptom Code A) (Flash Code 56) Wrong Transponder Key
Diagnostic Trouble Code (DTC) P1625 (Symptom Code A) (Flash Code 76) Ecm Main Relay Switched Off ...
Diagnostic Trouble Code (DTC) P1630 (Symptom Code A) (Flash Code 51) Fuel Injection Quantity Circ...
Diagnostic Trouble Code (DTC) P1650 (Symptom Code A) (Flash Code 44) Can Device Offline Diagnosti...
Diagnostic Trouble Code (DTC) P1651 (Symptom Code A) (Flash Code 45) Can Malfunction (PSG) Diagno...
Diagnostic Trouble Code (DTC) P1690 (Symptom Code 4) (Flash Code 77) Check Engine Lamp (MIL) Circ...
Symptom Diagnosis
Preliminary Checks
Visual/physical Check
Intermittent
Engine Cranks But Will Not Run
Hard Start Symptom
Rough, Unstable, Or Incorrect Idle, Stalling Symptom
Surges And/or Chugs Symptom
Hesitation, Sag, Stumble Symptom
Cuts Out, Misses Symptom
Lack Of Power, Sluggish Or Spongy SymptoM
Poor Fuel Economy Symptom
Excessive White Smoke
Excessive Black Smoke
On-Vehicle Service Procedure
Engine Control Module (ECM)
Crankshaft Position (CKP) Sensor
Engine Coolant Temperature (ECT) Sensor
Mass Air Flow (MAF) & Intake Air Temperature (IAT) Sensor
Pedal(Throttle) Position Sensor (TPS)
Special Service Tools