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• MODEL SELECTION INDEX
• RA RODEO
• SECTION 6E2 - ENGINE DRIVEABILITY AND EMISSIONS
  • ABBREVIATION CHARTS
  • COMPONENT LOCATOR
    • Engine Component Locator Table
  • ECM CIRCUIT DIAGRAM
    • ECM CIRCUIT DIAGRAM (1/2)
    • ECM CIRCUIT DIAGRAM (2/2)
  • GROUND POINT
    • LOCATION
    • CABLE HARNESS & CONNECTOR LOCATION
  • PARTS LOCATION
  • CONNECTOR LIST
  • RELAY AND FUSE
    • RELAY AND FUSE BOX LOCATION
    • RELAY AND FUSE BOX LOCATION
    • FUSE AND RELAY LOCATION
  • ECM WIRING DIAGRAM
    • ECM WIRING DIAGRAM (1/7)
    • ECM WIRING DIAGRAM (2/7)
    • ECM WIRING DIAGRAM (3/7)
    • ECM WIRING DIAGRAM (4/7)
    • ECM WIRING DIAGRAM (5/7)
    • ECM WIRING DIAGRAM (6/7)
    • ECM WIRING DIAGRAM (7/7)
  • ECM CONNECTOR PIN ASSIGNMENT & OUTPUT SIGNAL
  • PSG CONNECTOR PIN ASSIGNMENT & OUTPUT SIGNAL
  • GENERAL DESCRIPTION FOR ECM AND SENSORS
    • Engine Control Module (ECM)
    • Pump Control Unit (PSG) & Data Exchange Between Control Module
    • Mass Air Flow (MAF) Sensor & Intake Air Temperature (IAT) Sensor
    • Throttle Position Sensor (TPS)
    • Crankshaft Position (CKP) Sensor
    • Engine Coolant Temperature (ECT) Sensor
    • Vehicle Speed Sensor (VSS)
  • GENERAL DESCRIPTION FOR EGR (EXHAUST GAS RE-CIRCULATION)
  • GENERAL DESCRIPTION FOR INJECTION PUMP
    • Outline
    • Cross-section View
    • Low Pressure Fuel Circuit
    • High Pressure Fuel Circuit
    • Pump Camshaft Speed Sensor
    • High Pressure Solenoid Valve
    • Timing Control Valve (TCV)
  • STRATEGY BASED DIAGNOSTICS
    • Overview
    • Diagnostic Thought Process
    • 1. Verify the Complaint
    • 2. Perform Preliminary Checks
    • 3. Check Bulletins and Troubleshooting Hints
    • 4. Perform Service Manual Diagnostic Checks
    • 5a and 5b. Perform Service Manual Diagnostic Procedures
    • 5c. Technician Self Diagnoses
    • 5d. Intermittent Diagnosis
    • 5e. Vehicle Operates as Designed
    • 6. Re-examine the complaint
    • 7. Repair and Verify Fix
  • GENERAL SERVICE INFORMATION
    • Serviceability Issues
    • Visual/Physical Engine Compartment Inspection
    • Basic Knowledge of Tools Required
  • ONBOARD DIAGNOSTIC (OBD)
    • On-Board Diagnostic (Self Diagnosis System) Tests
    • The Diagnostic Executive
    • Verifying Vehicle Repair
    • On-Board Diagnosis (Self-Diagnosis)
    • Reading Flash Diagnostic Trouble Codes
    • Diagnosis With Tech 2
    • Reading Diagnostic Trouble Codes Using a Tech 2
  • TECH 2 OPERATING FLOW CHART (START UP)
    • Typical Scan Data & Definitions (Engine Data)
    • Miscellaneous Test
  • PLOTTING SNAPSHOT GRAPH
    • Plotting Graph Flow Chart (Plotting graph after obtaining vehicle information)
    • Flow Chart for Snapshot Replay (Plotting Graph)
    • Snapshot Display With TIS2000
  • SERVICE PROGRAMMING SYSTEM (SPS)
  • ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK
  • NO CHECK ENGINE LAMP (MIL)
  • CHECK ENGINE LAMP (MIL) “ON” STEADY
  • ECM DIAGNOSTIC TROUBLE CODES
    • DIAGNOSTIC TROUBLE CODE (DTC) P0100 (SYMPTOM CODE 7) (FLASH CODE 65) MASS AIR FLOW (MAF) SENSOR VOLTAGE SUPPLY CIRCUIT HIGH INPUT DIAGNOSTIC TROUBLE CODE (DTC) P0100 (SYMPTOM CODE 9) (FLASH CODE 65) MASS AIR FLOW (MAF) SENSOR VOLTAGE SUPPLY C...
    • DIAGNOSTIC TROUBLE CODE (DTC) P0105 (SYMPTOM CODE 1) (FLASH CODE 34) VACUUM PRESSURE SENSOR CIRCUIT HIGH INPUT DIAGNOSTIC TROUBLE CODE (DTC) P0105 (SYMPTOM CODE 2) (FLASH CODE 34) VACUUM PRESSURE SENSOR CIRCUIT LOW INPUT DIAGNOSTIC TROUBLE CO...
    • DIAGNOSTIC TROUBLE CODE (DTC) P0110 (SYMPTOM CODE 1) (FLASH CODE 23) INTAKE AIR TEMPERATURE (IAT) SENSOR CIRCUIT HIGH INPUT DIAGNOSTIC TROUBLE CODE (DTC) P0110 (SYMPTOM CODE 2) (FLASH CODE 23) INTAKE AIR TEMPERATURE (IAT) SENSOR CIRCUIT LOW INPUT
    • DIAGNOSTIC TROUBLE CODE (DTC) P0115 (SYMPTOM CODE 1) (FLASH CODE 14) ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT HIGH INPUT DIAGNOSTIC TROUBLE CODE (DTC) P0115 (SYMPTOM CODE 2) (FLASH CODE 14) ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT LOW INPUT
    • DIAGNOSTIC TROUBLE CODE (DTC) P0180 (SYMPTOM CODE B) (FLASH CODE 15) FUEL TEMPERATURE SENSOR CIRCUIT RANGE/PERFORMANCE
    • DIAGNOSTIC TROUBLE CODE (DTC) P0215 (SYMPTOM CODE A) (FLASH CODE 52) FUEL CUTOFF SOLENOID VALVE MALFUNCTION DIAGNOSTIC TROUBLE CODE (DTC) P0215 (SYMPTOM CODE B) (FLASH CODE 52) FUEL CUTOFF SOLENOID VALVE CIRCUIT HIGH INPUT DIAGNOSTIC TROUBLE ...
    • DIAGNOSTIC TROUBLE CODE (DTC) P0216 (SYMPTOM CODE A) (FLASH CODE 54) INJECTION TIMING CONTROL CIRCUIT MALFUNCTION DIAGNOSTIC TROUBLE CODE (DTC) P0216 (SYMPTOM CODE B) (FLASH CODE 54) INJECTION TIMING CONTROL CIRCUIT MALFUNCTION
    • DIAGNOSTIC TROUBLE CODE (DTC) P0243 (SYMPTOM CODE 3) (FLASH CODE 64) TURBOCHARGER WASTEGATE SOLENOID "A" RANGE/PERFORMANCE DIAGNOSTIC TROUBLE CODE (DTC) P0243 (SYMPTOM CODE 4) (FLASH CODE 64) TURBOCHARGER WASTEGATE SOLENOID "A" LOW DIAGNOSTIC...
    • DIAGNOSTIC TROUBLE CODE (DTC) P0251 (SYMPTOM CODE 6) (FLASH CODE 53) INJECTION PUMP MALFUNCTION DIAGNOSTIC TROUBLE CODE (DTC) P0251 (SYMPTOM CODE 7) (FLASH CODE 53) INJECTION PUMP MALFUNCTION DIAGNOSTIC TROUBLE CODE (DTC) P0251 (SYMPTOM CODE ...
    • DIAGNOSTIC TROUBLE CODE (DTC) P0335 (SYMPTOM CODE B) (FLASH CODE 43)CRANKSHAFT POSITION SENSOR CIRCUIT MALFUNCTION DIAGNOSTIC TROUBLE CODE (DTC) P0335 (SYMPTOM CODE D) (FLASH CODE 43) CRANKSHAFT POSITION SENSOR MALFUNCTION DIAGNOSTIC TROUBLE ...
    • DIAGNOSTIC TROUBLE CODE (DTC) P0380 (SYMPTOM CODE 4) (FLASH CODE 66) GLOW RELAY CIRCUIT VOLTAGE LOW DIAGNOSTIC TROUBLE CODE (DTC) P0380 (SYMPTOM CODE 8) (FLASH CODE 66) GLOW RELAY CIRCUIT VOLTAGE HIGH
    • DIAGNOSTIC TROUBLE CODE (DTC) P0381 (SUB CODE 4) (FLASH CODE 67) GLOW PLUG INDICATOR CIRCUIT VOLTAGE LOW DIAGNOSTIC TROUBLE CODE (DTC) P0381 (SUB CODE 8) (FLASH CODE 67) GLOW PLUG INDICATOR CIRCUIT VOLTAGE HIGH
    • DIAGNOSTIC TROUBLE CODE (DTC) P0400 (SYMPTOM CODE 3) (FLASH CODE 32) EXHAUST GAS RECIRCULATION FLOW EXCESSIVE DETECTED DIAGNOSTIC TROUBLE CODE (DTC) P0400 (SYMPTOM CODE 4) (FLASH CODE 32) EXHAUST GAS RECIRCULATION CIRCUIT SHORT TO GROUND OR O...
    • DIAGNOSTIC TROUBLE CODE (DTC) P0500 (SYMPTOM CODE 1) (FLASH CODE 24) VEHICLE SPEED SENSOR CIRCUIT HIGH INPUT DIAGNOSTIC TROUBLE CODE (DTC) P0500 (SYMPTOM CODE A) (FLASH CODE 24) VEHICLE SPEED SENSOR INPUT SIGNAL FREQUENCY TOO HIGH DIAGNOSTIC ...
    • DIAGNOSTIC TROUBLE CODE (DTC) P0560 (SYMPTOM CODE 1) (FLASH CODE 35) SYSTEM VOLTAGE TOO HIGH DIAGNOSTIC TROUBLE CODE (DTC) P0560 (SYMPTOM CODE 2) (FLASH CODE 35) SYSTEM VOLTAGE TOO LOW DIAGNOSTIC TROUBLE CODE (DTC) P0560 (SYMPTOM CODE A) (FLA...
    • DIAGNOSTIC TROUBLE CODE (DTC) P0561 (SYMPTOM CODE A) (FLASH CODE 18) IGNITION SWITCH CIRCUIT MALFUNCTION DIAGNOSTIC TROUBLE CODE (DTC) P0561 (SYMPTOM CODE B) (FLASH CODE 18) IGNITION SWITCH CIRCUIT MALFUNCTION
    • DIAGNOSTIC TROUBLE CODE (DTC) P0602 CONTROL MODULE PROGRAMMING ERROR
    • DIAGNOSTIC TROUBLE CODE (DTC) P0606 (SYMPTOM CODE A) (FLASH CODE 28) ECU MALFUNCTION DIAGNOSTIC TROUBLE CODE (DTC) P0606 (SYMPTOM CODE B) (FLASH CODE 28) ECU MALFUNCTION
    • DIAGNOSTIC TROUBLE CODE (DTC) P0645 (SYMPTOM CODE 4) (FLASH CODE 46) A/C COMPRESSOR RELAY CIRCUIT VOLTAGE LOW DIAGNOSTIC TROUBLE CODE (DTC) P0645 (SYMPTOM CODE 8) (FLASH CODE 46) A/C COMPRESSOR RELAY CIRCUIT VOLTAGE HIGH
    • DIAGNOSTIC TROUBLE CODE (DTC) P0703 (SYMPTOM CODE A) (FLASH CODE 25) BRAKE SWITCH CIRCUIT MALFUNCTION DIAGNOSTIC TROUBLE CODE (DTC) P0703 (SYMPTOM CODE B) (FLASH CODE 25) BRAKE SWITCH CIRCUIT MALFUNCTION
    • DIAGNOSTIC TROUBLE CODE (DTC) P0704 (SYMPTOM CODE 6) (FLASH CODE 57) CLUTCH SWITCH INPUT CIRCUIT MALFUNCTION
    • DIAGNOSTIC TROUBLE CODE (DTC) P1105 (SYMPTOM CODE 1) (FLASH CODE 86) BAROMETRIC PRESSURE SENSOR CIRCUIT HIGH INPUT DIAGNOSTIC TROUBLE CODE (DTC) P1105 (SYMPTOM CODE 2) (FLASH CODE 86) BAROMETRIC PRESSURE SENSOR CIRCUIT LOW INPUT
    • DIAGNOSTIC TROUBLE CODE (DTC) P1120 (SYMPTOM CODE 1) (FLASH CODE 21) PEDAL/THROTTLE POSITION SENSOR CIRCUIT HIGH INPUT DIAGNOSTIC TROUBLE CODE (DTC) P1120 (SYMPTOM CODE 7) (FLASH CODE 21) PEDAL/THROTTLE POSITION SENSOR VOLTAGE SUPPLY CIRCUIT ...
    • DIAGNOSTIC TROUBLE CODE (DTC) P1173 (SYMPTOM CODE 3) (FLASH CODE 22) FUEL REDUCTION CAUSED BY HIGH COOLANT TEMPERATURE DIAGNOSTIC TROUBLE CODE (DTC) P1173 (SYMPTOM CODE 7) (FLASH CODE 22) FUEL REDUCTION CAUSED BY HIGH FUEL TEMPERATURE DIAGNOS...
    • DIAGNOSTIC TROUBLE CODE (DTC) P1335 (SYMPTOM CODE A) (FLASH CODE 43) ENGINE SPEED OUTPUT CIRCUIT MALFUNCTION
    • DIAGNOSTIC TROUBLE CODE (DTC) P1345 (SYMPTOM CODE A) (FLASH CODE 45) CAMSHAFT SPEED MALFUNCTION
    • DIAGNOSTIC TROUBLE CODE (DTC) P1520 (SYMPTOM CODE A) (FLASH CODE 47) NEUTRAL SWITCH ON ERROR DIAGNOSTIC TROUBLE CODE (DTC) P1520 (SYMPTOM CODE B) (FLASH CODE 47) NEUTRAL SWITCH OFF ERROR
    • DIAGNOSTIC TROUBLE CODE (DTC) P1605 (SYMPTOM CODE C) (FLASH CODE 55) SEED AND KEY FILE DESTROYED DIAGNOSTIC TROUBLE CODE (DTC) P1605 (SYMPTOM CODE D) (FLASH CODE 55) EEPROM DEFECT DIAGNOSTIC TROUBLE CODE (DTC) P1605 (SYMPTOM CODE E) (FLASH CO...
    • DIAGNOSTIC TROUBLE CODE (DTC) P1610 (SYMPTOM CODE A) (FLASH CODE 56) SECURITY KEY AND SECURITY CODE NOT PROGRAMMED
    • DIAGNOSTIC TROUBLE CODE (DTC) P1611 (SYMPTOM CODE A) (FLASH CODE 56) WRONG SECURITY CODE ENTERED
    • DIAGNOSTIC TROUBLE CODE (DTC) P1612 (SYMPTOM CODE A) (FLASH CODE 56) IMMOBILIZER NO OR WRONG SIGNAL
    • DIAGNOSTIC TROUBLE CODE (DTC) P1613 (SYMPTOM CODE A) (FLASH CODE 56) IMMOBILIZER NO OR WRONG SIGNAL
    • DIAGNOSTIC TROUBLE CODE (DTC) P1614 (SYMPTOM CODE A) (FLASH CODE 56) WRONG TRANSPONDER KEY
    • DIAGNOSTIC TROUBLE CODE (DTC) P1625 (SYMPTOM CODE A) (FLASH CODE 76) ECM MAIN RELAY SWITCHED OFF TOO EARLY DIAGNOSTIC TROUBLE CODE (DTC) P1625 (SYMPTOM CODE B) (FLASH CODE 76) ECM MAIN RELAY SWITCHED OFF TOO LATE
    • DIAGNOSTIC TROUBLE CODE (DTC) P1630 (SYMPTOM CODE A) (FLASH CODE 51) FUEL INJECTION QUANTITY CIRCUIT MALFUNCTION DIAGNOSTIC TROUBLE CODE (DTC) P1630 (SYMPTOM CODE B) (FLASH CODE 51) FUEL INJECTION QUANTITY CIRCUIT MALFUNCTION
    • DIAGNOSTIC TROUBLE CODE (DTC) P1650 (SYMPTOM CODE A) (FLASH CODE 44) CAN DEVICE OFFLINE DIAGNOSTIC TROUBLE CODE (DTC) P1650 (SYMPTOM CODE B) (FLASH CODE 44) CAN DEVICE HANG-UP
    • DIAGNOSTIC TROUBLE CODE (DTC) P1651 (SYMPTOM CODE A) (FLASH CODE 45) CAN MALFUNCTION DIAGNOSTIC TROUBLE CODE (DTC) P1651 (SYMPTOM CODE B) (FLASH CODE 45) CAN RECEIVES ERROR
    • DIAGNOSTIC TROUBLE CODE (DTC) P1690 (SYMPTOM CODE 4) (FLASH CODE 77) CHECK ENGINE LAMP (MIL) CIRCUIT VOLTAGE LOW DIAGNOSTIC TROUBLE CODE (DTC) P1690 (SYMPTOM CODE 8) (FLASH CODE 77) CHECK ENGINE LAMP (MIL) CIRCUIT VOLTAGE HIGH
  • SYMPTOM DIAGNOSIS
    • PRELIMINARY CHECKS
    • VISUAL/PHYSICAL CHECK
    • INTERMITTENT
    • ENGINE CRANKS BUT WILL NOT RUN
    • HARD START SYMPTOM
    • ROUGH, UNSTABLE, OR INCORRECT IDLE, STALLING SYMPTOM
    • SURGES AND/OR CHUGS SYMPTOM
    • HESITATION, SAG, STUMBLE SYMPTOM
    • CUTS OUT, MISSES SYMPTOM
    • LACK OF POWER, SLUGGISH OR SPONGY SYMPTOM
    • POOR FUEL ECONOMY SYMPTOM
    • EXCESSIVE WHITE SMOKE
    • EXCESSIVE BLACK SMOKE
  • ON-VEHICLE SERVICE PROCEDURE
    • ENGINE CONTROL MODULE (ECM)
    • CRANKSHAFT POSITION (CKP) SENSOR
    • ENGINE COOLANT TEMPERATURE (ECT) SENSOR
    • MASS AIR FLOW (MAF) & INTAKE AIR TEMPERATURE (IAT) SENSOR
    • THROTTLE POSITION SENSOR (TPS)
    • EGR EVRV (Electrical Vacuum Regulating Valve)
  • SPECIAL SERVICE TOOLS