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  • MODEL SELECTION INDEX
  • MY 2003 VY & V2 II SERIES - SERVICE INFORMATION
  • SECTION 6A3 - ENGINE MECHANICAL - GEN III V8 ENGINE
    • 1. GENERAL DESCRIPTION
      • 1.1 SERVICE INFORMATION
      • 1.2 ENGINE SERIAL NUMBER
      • 1.3 ENGINE CONSTRUCTION
        • CYLINDER BLOCK
        • CYLINDER HEADS
        • VALVE TRAIN
        • CRANKSHAFT
        • PISTONS AND CONNECTING RODS
        • CAMSHAFT AND DRIVE
        • INTAKE MANIFOLD
        • EXHAUST MANIFOLD
        • ACCESSORY DRIVE
        • OIL PAN
      • 1.4 ENGINE LUBRICATION SYSTEM
        • OIL PUMP
        • CRANKSHAFT OIL SEALS
        • POSITIVE CRANKCASE VENTILATION SYSTEM
      • 1.5 SERVICE NOTES
        • CLEANLINESS AND CARE
        • REPLACING ENGINE GASKETS
        • USE OF RTV AND ANAEROBIC SEALER
        • SEPARATING PARTS
        • TOOLS AND EQUIPMENT
        • FASTENERS
    • 2. MINOR SERVICE OPERATIONS
      • 2.1 ENGINE OIL LEVEL CHECK
      • 2.2 ENGINE OIL - CHANGE
      • 2.3 ENGINE OIL FILTER & ADAPTOR
        • REPLACE
      • 2.4 ENGINE OIL PRESSURE - CHECK
      • 2.5 COMPRESSION CHECK
        • INTERPRETING COMPRESSION READINGS
      • 2.6 ENGINE DRIVE BELTS – REPLACE
        • ENGINE ACCESSORY DRIVE BELT
        • AIR CONDITIONING COMPRESSOR BELT
      • 2.7 ACCESSORY BELT IDLER PULLEY
        • REPLACE
      • 2.8 A/C BELT IDLER PULLEY
        • REPLACE
      • 2.9 ACCESSORY BELT TENSIONER
        • REPLACE
      • 2.10 A/C BELT TENSIONER
        • REPLACE
      • 2.11 OIL PRESSURE SENSOR
        • REPLACE
      • 2.12 MANIFOLD ABSOLUTE PRESSURE SENSOR
        • REPLACE
      • 2.13 FUEL SYSTEM PRESSURE RELIEF
      • 2.14 INTAKE MANIFOLD
        • REMOVE
        • DISASSEMBLE
        • CLEAN AND INSPECT
        • REASSEMBLE
        • REINSTALL
      • 2.15 VAPOUR VENT PIPE
        • REMOVE
        • REINSTALL
      • 2.16 ENGINE VALLEY COVER
        • REMOVE
        • CLEAN AND INSPECT
        • REINSTALL
      • 2.17 VALVE ROCKER ARM COVER
        • REMOVE
        • CLEAN AND INSPECT
        • REINSTALL
      • 2.18 VALVE ROCKER ARMS AND PUSH RODS
        • REMOVE
        • CLEAN AND INSPECT
        • REINSTALL
      • 2.19 VALVE SPRING AND/OR VALVE STEM OIL SEAL
        • REPLACE
      • 2.20 OIL LEVEL INDICATOR AND TUBE
        • REPLACE
      • 2.21 EXHAUST MANIFOLD
        • REMOVE
        • INSPECT
        • REINSTALL
      • 2.22 CYLINDER HEAD
        • REMOVE
        • DISASSEMBLE
        • CLEAN
        • INSPECT
        • REASSEMBLE
        • REINSTALL
      • 2.23 VALVE LIFTERS
        • REMOVE
        • DISASSEMBLE
        • CLEAN AND INSPECT
        • REASSEMBLE
        • TESTING LIFTER LEAKDOWN RATE
        • REINSTALL
      • 2.24 CRANKSHAFT BALANCER
        • REMOVE
        • CLEAN AND INSPECT
        • REINSTALL
      • 2.25 COOLANT PUMP
        • REMOVE
        • DISMANTLE
        • CLEAN AND INSPECT
        • REASSEMBLE
        • REINSTALL
      • 2.26 CRANKSHAFT FRONT OIL SEAL
        • REPLACE
      • 2.27 ENGINE MOUNTS
        • CHECK
        • REMOVE
        • REINSTALL
    • 3. MAJOR SERVICE OPERATIONS
      • 3.1 ENGINE ASSEMBLY
        • REMOVE
        • DISASSEMBLE
        • REASSEMBLE
        • REINSTALL, SETUP AND TESTING
      • 3.2 CAMSHAFT LOBE LIFT
        • MEASURE
      • 3.3 OIL PAN
        • REMOVE
        • DISASSEMBLE
        • CLEAN AND INSPECT
        • REASSEMBLE
        • REINSTALL
      • 3.4 ENGINE FRONT COVER
        • REMOVE
        • CLEAN AND INSPECT
        • REINSTALL
        • CRANKSHAFT FRONT OIL SEAL – INSTALL
      • 3.5 ENGINE FLYWHEEL/FLEXPLATE
        • REMOVE
        • CLEAN AND INSPECT
        • REINSTALL
      • 3.6 ENGINE FLYWHEEL RING GEAR
        • REPLACE
      • 3.7 CRANKSHAFT SPIGOT BEARING
        • REPLACE
      • 3.8 ENGINE REAR COVER
        • REMOVE
        • CLEAN AND INSPECT
        • REINSTALL
        • CRANKSHAFT REAR OIL SEAL - INSTALL
      • 3.9 OIL PUMP, PUMP SCREEN, AND DEFLECTOR
        • REMOVE
        • OIL PUMP DISASSEMBLE
        • CLEAN AND INSPECT
        • OIL PUMP REASSEMBLE
        • REINSTALL
      • 3.10 TIMING CHAIN AND SPROCKETS
        • REMOVE
        • CLEAN AND INSPECT
        • REINSTALL
      • 3.11 CAMSHAFT
        • REMOVE
        • CLEAN AND INSPECT
        • REINSTALL
      • 3.12 PISTON, CONNECTING ROD AND BEARING
        • REMOVE
        • DISASSEMBLE
        • CLEAN AND INSPECT
        • REASSEMBLE
        • REINSTALL
      • 3.13 CRANKSHAFT AND BEARINGS
        • REMOVE
        • CLEAN AND INSPECT
        • REINSTALL
      • 3.14 ENGINE BLOCK PLUGS
        • REMOVE
        • REINSTALL
      • 3.15 CYLINDER BLOCK
        • CAMSHAFT BEARINGS - REPLACE
        • CYLINDER BLOCK, CLEAN, INSPECT AND MEASURE
        • CYLINDER BORING AND HONING
      • 3.16 THREAD REPAIR
        • GENERAL INFORMATION
        • GENERAL THREAD REPAIR
        • CYLINDER HEAD BOLT HOLE THREAD REPAIR
        • MAIN CAP BOLT HOLE THREAD REPAIR
      • 3.17 THREAD REPAIR SPECIFICATIONS
        • ENGINE BLOCK - FRONT VIEW
        • ENGINE BLOCK - REAR VIEW
        • ENGINE BLOCK - LEFT SIDE VIEW
        • ENGINE BLOCK - RIGHT SIDE VIEW
        • ENGINE BLOCK - BOTTOM VIEW
        • ENGINE BLOCK - TOP VIEW
        • CYLINDER HEAD - TOP VIEW
        • CYLINDER HEAD - END VIEW
        • CYLINDER HEAD - EXHAUST MANIFOLD SIDE VIEW
        • CYLINDER HEAD - INTAKE MANIFOLD SIDE VIEW
    • 4. DIAGNOSIS
      • 4.1 BASIC ENGINE MISFIRE DIAGNOSIS
        • GENERAL INFORMATION
        • DIAGNOSTIC PROCEDURE
      • 4.2 ENGINE NOISE DIAGNOSIS
      • 4.3 VALVE TRAIN DIAGNOSIS
        • GENERAL INFORMATION
        • DIAGNOSTIC PROCEDURE
        • DIAGNOSTIC TABLE
      • 4.4 OIL CONSUMPTION DIAGNOSIS
      • 4.5 OIL PRESSURE DIAGNOSIS
      • 4.6 OIL LEAK DIAGNOSIS
    • 5. SPECIFICATIONS
    • 6. TORQUE WRENCH SPECIFICATIONS
    • 7. SPECIAL TOOLS
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